ESSENTIAL : Observe the safety and cleanliness recommendations .
ESSENTIAL : All personnel carrying out work on a vehicle fitted with traction batteries must have received specific electric vehicle training and be authorised to work on these vehicles (observe the regulations in force in the respective country).
ESSENTIAL : All personnel working on vehicles with a fuel cell stack must have completed the STELLANTIS training courses required to work on these vehicles (observe the regulations in force in the respective country).
1. Brake disc - Brake drum - Brake pads - Brake shoes
Refer to the method : Check of the brake system .
2. Vacuum pump
N.B. : Engine at idle.
Performance criteria concerning the vacuum pumps :
3. Braking system compensator
Checking values.
Vehicle | Compensator type | Cut-off pressure | Pitch |
206+ | CICR (*) | 25 bars | 0,25 |
207 Latin America | Load sensitive | 32 bars | 0,3 |
CICR (*) | 25 bars | 0,25 | |
301 | 25 bars | 0,25 | |
(*) Compensator incorporated into the wheel cylinder |
4. Check: Brake fluid
CAUTION : Brake fluid is highly corrosive to paintwork. If any is projected onto the bodywork, clean the surface immediately.
4.1. Tooling
Brake fluid tester (*)
brand | Reference | Type |
SURETEST | TLF | Measures the boiling point of the brake fluid |
DOW AUTOMOTIVE | BETATEST | |
FACOM OUTILLAGE | DF.16 | |
EBT | 06.1 | Measures the specific gravity of the brake fluid |
(*) Non-exhaustive list, refer to the catalogue "Tools and Equipment".
4.2. Check
Remove the brake fluid reservoir filter.
ESSENTIAL : Any contamination of the brake fluid is forbidden. The brake fluid should be clear and free from sediments or floating substances.
Check the fluid, following the instructions provided by the equipment supplier.
ESSENTIAL : Use only approved and recommended hydraulic fluids.
CAUTION : The fluid DOT5 is not compatible with DOT3, DOT4, DOT4 + and DOT5.1.
N.B. : The fluids DOT3, DOT4, DOT4+ and DOT5.1 are compatible.
N.B. : The DOT4+ brake fluid (low viscosity) is particularly suitable for vehicles fitted with a ABS / ESP hydraulic block.
Checking values
Brake fluid | Boiling point (minimum humidity) |
DOT3 | 140 °C |
DOT4 | 155 °C |
DOT4 + (*) | 170 °C |
DOT5 | 180 °C |
DOT5.1 | 190 °C |
(*) Low viscosity fluid |
N.B. : If the value checked is lower than the value for the "minimum humidity" boiling point, or within a tolerance of + 10 % of this value, replace the brake fluid (See the corresponding operation).
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