Peugeot 308: Removing - refitting : Rear door

ESSENTIAL : Observe the safety and cleanliness recommendations .

ESSENTIAL : All personnel carrying out work on a vehicle fitted with traction batteries must have received specific electric vehicle training and be authorised to work on these vehicles (observe the regulations in force in the respective country).

CAUTION : Always replace the shaft and the retaining clip whenever the door hinges are replaced.

1. Tooling

Workshop equipment : Door support .

Tool	Reference	Description
	[1350-ZZ]	Stripping tools
	[1355-E]	Pin extractor
	[1355-B]	Pin extractor

2. Preliminary operations

CAUTION : Perform the operations that are required prior to a disconnection of the ancillaries battery .

CAUTION : In the case of a vehicle with 2 batteries, carry out the specific operations for disconnecting and reconnecting the ancillaries batteries.

Disconnect the ancillaries battery or batteries (depending on equipment).

3. Removing

Place the door stand on the rear door (1).

Remove :

• The circlips (2)
• The shafts (3) ; Using tools [1355-E] and [1355-B]
• The screw (4) of the door strap

Move the rear door (1) and its support away taking care not to come into contact with the front door.

CAUTION : Detach the sleeve with care.

Unclip the sleeve (5) (at "b").

Detach the sleeve (5).

Release and disconnect the connector (at "a") ; Using the tools [1350-ZZ].

Remove the rear door (1).

4. Adjustment

4.1. Door hinges (Door side)

N.B. : The door hinges (7) are indexed on the door side. However, it is possible to remove the indexing "c" if additional adjustment is necessary.

Remove :

• The bolts (6)
• The door hinges (7)

Cut the indexing pins (at "c") ; Using a hacksaw.

CAUTION : Apply corrosion treatments in the indexing zone .

Refit the hinges (7) (without tightening).

4.2. Door hinges (Body side)

Adjustment of the fits of the rear door is done on the fixed hinges held by the screws (8).

N.B. : However, it is possible to remove the indexing "d" if additional adjustment is necessary ; Using a pin punch.

Remove the hinges .

Remove the indexing .

CAUTION : Apply corrosion treatments in the indexing zone .

Refit the hinges (without tightening).

4.3. Door striker

Slacken the bolts (9) by a quarter turn to permit closing of the door without stress due to the striker (10).

4.4. Adjustment

Refit :

• The rear door (1) ; Using the door support
• The shafts (3)
• The circlips (2)
• The screw (4) of the door strap

Reconnect the connector (at "a").

Refit the sleeve (5) (at "b").

Close the rear door.

Check the fits and clearances : Do up the screws (6), (8) and (9) as far as possible, without tightening them.

Remove the door support from the rear door (1).

Disconnect the connector (at "a").

Remove :

• The screw (4) of the door strap
• The circlips (2)
• The shafts (3) ; Using the tools [1355-E]

Move the rear door (1) and its support away taking care not to come into contact with the front door.

Tighten :

• The bolts (6)
• The bolts (8)
• The bolts (9)

5. Refitting

CAUTION : Observe the tightening torques .

Position the rear door (1) ; Using the door support.

Reconnect and lock the connector (at "a").

Refit :

• The sleeve (5)
• The rear door (1) ; Using the door support
• The shafts (3)
• The circlips (2)
• The screw (4) of the door strap

6. Additional operations

CAUTION : Perform the operations that are required after reconnecting the ancillaries battery .

CAUTION : In the case of a vehicle with 2 batteries, carry out the specific operations for disconnecting and reconnecting the ancillaries batteries.

Reconnect the ancillaries battery or batteries (depending on equipment).

7. Check

Check the operation of the various equipment.