Peugeot 308: Removing - refitting : Hybrid drive train cooling circuit radiator

ESSENTIAL : Observe the safety and cleanliness recommendations .

ESSENTIAL : All personnel carrying out work on a vehicle fitted with traction batteries must have received specific electric vehicle training and be authorised to work on these vehicles(observe the regulations in force in the respective country).

1. Preliminary operations

Place the vehicle on a 2-post lift.

CAUTION : Perform the operations that are required prior to a disconnection of the ancillaries battery .

CAUTION : In the case of a vehicle with 2 batteries, carry out the specific operations for disconnecting and reconnecting the ancillaries batteries.

Disconnect the ancillaries battery or batteries(depending on equipment).

Drain the hybrid drive train cooling circuit .

Remove :

• The fan assembly
• The air deflectors
• The front bumper upper frame
• The controlled air inlet module

2. Removing

Uncouple the hybrid drive train cooling circuit pipe ‎ (1) (In "a" ).

CAUTION : Do not open the cooling system.

Remove :

• The bolt (4)
• The bolt (3)

Unclip and move aside the air conditioning condenser ( 2) (In "b" ) (Without opening the air conditioning circuit ).

Remove :

• The hybrid drive train cooling circuit pipe (6)
• The hybrid drive train cooling circuit radiator (5)

3. Refitting

CAUTION : Observe the tightening torques.

MHEV DRIVE TRAIN

Tightening torques :

• Hybrid drive train cooling circuit
• Components of the air conditioning circuit
• Wheels

CAUTION : Place the positioning pins (In "c" ).

Refit :

• The hybrid drive train cooling circuit radiator (5)
• The hybrid drive train cooling circuit pipe (6)

Reclip the air conditioning condenser (2) (In "b" ).

Refit :

• The bolt (3)
• The bolt (4)

Couple the hybrid drive train cooling circuit pipe ‎ (1) (In "a" ).

4. Additional operations

Refit :

• The controlled air inlet module
• The air deflectors
• The front bumper upper frame
• The fan assembly

CAUTION : Perform the operations that are required after reconnecting the ancillaries battery .

CAUTION : In the case of a vehicle with 2 batteries, carry out the specific operations for disconnecting and reconnecting the ancillaries batteries.

Reconnect the ancillaries battery or batteries(depending on equipment).

Fill and bleed the hybrid drive train cooling circuit .

Return the vehicle to its wheels.

5. Check

Start the engine.

Check the sealing of the engine cooling circuit.

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