Peugeot 308: Repair : Front brake caliper

ESSENTIAL : Observe the safety and cleanliness recommendations .

ESSENTIAL : All personnel carrying out work on a vehicle fitted with traction batteries must have received specific electric vehicle training and be authorised to work on these vehicles (observe the regulations in force in the respective country).

1. Replacement of parts in all cases

Description	Quantity (per caliper)
Stud	2
Protection (Sliding sleeve )	2
Protective seal	1

2. Tooling

Tool	Reference	Description
	[0823-F]	Fitting mandrel
	[0823-A]	Handle

3. Preliminary operation

Remove the front brake caliper   .

4. Repair

4.1. Pillar screws : With ‎330/283 mm front brake discs

Remove :

• The pillar screws (1)
• The protectors (2)

N.B. : To refit the protectors (2) ; Use soap to lubricate.

Grease the new pins (1) (sachet provided in the overhaul kit).

Refit :

• The protectors (2) (new) (at "a")
• The pillar screws (1) (new)

4.2. Pillar screws : With ‎304 mm front brake discs

Remove :

• The pillar screws (1)
• The protectors (2)

N.B. : To refit the protectors (2) ; Use soap to lubricate.

Grease the new pins (1) (sachet provided in the overhaul kit).

Refit :

• The protectors (2) (new) (at "a")
• The pillar screws (1) (new)

4.3. Front brake caliper piston : With ‎330/304 mm front brake discs

(3) Protective seal .

CAUTION : Clean the brake caliper using an approved brake cleaning product.

Remove the protective seal (3).

Put the (new) protective seal (3) in place ; Using the tools [0823-A], [0823-F] and a mallet.

Check the positioning of the protective seal (3).

4.4. Brake caliper bleed screw

Remove :

• The cap (4)
• The bleed screw (5)

Refit :

• The bleed screw (5)
• The cap (4)

5. Additional operation

Refit the front brake caliper .