Peugeot 308: Removing - refitting : Sunroof frame

ESSENTIAL : Observe the safety and cleanliness recommendations .

ESSENTIAL : All personnel carrying out work on a vehicle fitted with traction batteries must have received specific electric vehicle training and be authorised to work on these vehicles(observe the regulations in force in the respective country).

Key : Operation symbols .

1. Location

Identification	Description	Quantity
(1)	Sunroof frame	1

2. Tooling

Tool	Reference	Description
	[FEIN-400E]	Cutting tool

3. Preliminary operations

CAUTION : Perform the operations that are required prior to a disconnection of the ancillaries battery .

CAUTION : In the case of a vehicle with 2 batteries, carry out the specific operations for disconnecting and reconnecting the ancillaries batteries.

Disconnect the ancillaries battery or batteries (depending on equipment).

Remove :

• The sunroof glass
• The sun roof deflector
• The roof trims

4. Removing

N.B. : (*) Protect the components adjacent to the sunroof frame.

N.B. : (*) If the sunroof frame is re-used, position the strips of adhesive tape as shown, and cut them.

5. Cleaning

5.1. Preparation : Sunroof frame

First case : Re-used sunroof frame.

Fit the electric cutter [FEIN-400E] with blade N°146.

Remove the adhesive sealing bead.

Remove any dust using a clean cloth.

Second case : New sunroof frame.

Degrease the edge of the sunroof frame.

Apply the primer provided in the bonding kit.

5.2. Preparation : Flange

First case : On the remains of the bead of sealing adhesive.

Fit the electric cutter [FEIN-400E] with blade N°146.

Remove the adhesive sealing bead.

Remove any dust using a clean cloth.

Second case : On the new component.

Degrease the aperture.

Apply the metal primer provided in the bonding kit part number "A3".

Leave to dry for 10 minutes.

6. Refitting

N.B. : (*) Position the feeler gauges onto the sunroof frame markings.

"A" = 12 mm.

"B" = 8 mm.

Cut the nozzle in a triangular section to obtain a bead of sealing adhesive "B" wide and "A" deep.

First case : Re-used sunroof frame.

CAUTION : Use of a two-component product : The time between fitting the sunroof frame onto the vehicle and the start of extrusion of the adhesive sealant should not exceed 5 minutes.

Apply an adhesive sealing strip onto the sunroof frame.

N.B. : 2 people are required to carry out this operation.

Refit the sunroof .

Check the fits and clearances.

Press gently on the periphery of the sunroof frame.

Second case : New sunroof frame.

Perform a test fit of the sunroof frame.

Position pieces of adhesive tape as shown above, then cut the adhesives .

Remove the sunroof .

CAUTION : Use of a two-component product : The time between fitting the sunroof frame onto the vehicle and the start of extrusion of the adhesive sealant should not exceed 5 minutes.

Apply an adhesive sealing strip onto the sunroof frame.

N.B. : 2 people are required to carry out this operation.

Refit the sunroof .

Check the fits and clearances.

Press gently on the periphery of the sunroof frame.

CAUTION : Comply with the vehicle’s immobilisation time recommended by the suppliers of the products used, after the sunroof frame has been fitted.

7. Additional operations

Refit :

• The roof trims
• The sun roof deflector
• The sunroof glass

CAUTION : Perform the operations that are required after reconnecting the ancillaries battery .

CAUTION : In the case of a vehicle with 2 batteries, carry out the specific operations for disconnecting and reconnecting the ancillaries batteries.

Reconnect the ancillaries battery or batteries (depending on equipment).

8. Check

Check the sealing of the sunroof frame .

Check the operation of the various equipment.