Peugeot 308: Identification : Fits and clearances
Peugeot 308 2021-2024 (P5) Service Manual / Vehicle :: General / Data - identification / Identification : Fits and clearances
1. Introduction
CAUTION : The fit and clearances values are given as an indication only. When making an adjustment, the clearances for each component must be evenly distributed and the fits of each component checked.
2. Tooling
| Tool | Reference | Description |
| [1367] | Shims for adjusting fits and clearances |
3. Check
3.1. Checking the clearances
N.B. : Example.
(1) Roof panel.
(2) Windscreen.
"A" : Clearance between the 2 elements.
3.2. Checking the fits
N.B. : Example.
(1) Roof panel.
(2) Windscreen.
"B" : Fit between the 2 elements.
4. Identification
4.1. Front section
N.B. : Symmetrical dimensions.
| Identification | Body component | Clearances | minimum | maximum | Fit | minimum | maximum |
| "C" | Bonnet / Front bumper | 3,5 mm | 2 mm | 5 mm | -2 mm | -3,5 mm | -0,5 mm |
| "D" | Headlamp / Front bumper | 3 mm | 1,5 mm | 4,5 mm | - | - | - |
| "E" | Front wing / Front bumper | 0 mm | 0 mm | 0 mm | 0 mm | 0 mm | 0 mm |
| "F" | Bonnet / Front wing | 3,5 mm | 2,5 mm | 4,5 mm | -2 mm | -3,5 mm | -0,5 mm |
| "G" | Front wing / Windscreen pillar | 1,7 mm | 0,7 mm | 2,7 mm | 0 mm | -1 mm | 1 mm |
| "H" | Front bumper / Front wing | 0 mm | 0 mm | 1 mm | 0 mm | -1 mm | 1 mm |
| "J" | Headlamp / Front wing | 0 mm | -1 mm | 1 mm | 1 mm | 0,2 mm | 1,8 mm |
| "K" | Headlamp / Front bumper | 1 mm | 0,2 mm | 1,8 mm | 0 mm | -1 mm | 1 mm |
| "L" | Headlamp / Front bumper | 1,8 mm | 1 mm | 2,6 mm | - | - | - |
| "M" | Headlamp / Grille | 2 mm | 0,5 mm | 3,5 mm | - | - | - |
4.2. Side section
N.B. : Symmetrical dimensions.
| Identification | Body component | Clearances | minimum | maximum | Fit | minimum | maximum |
| "N" | Rear wing / Fuel filler flap | 2,5 mm | 1,5 mm | 3,5 mm | -0,6 mm | -1,3 mm | 0,1 mm |
| "P" | Rear door / Rear wing | 3,5 mm | 2 mm | 5 mm | 0 mm | -1,5 mm | 1,5 mm |
| "Q" | Rear door / Passenger compartment sides | 3,8 mm | 2,3 mm | 5,3 mm | 0 mm | -1,5 mm | 1,5 mm |
| "R" | Front door / Rear door | 3,8 mm | 2,3 mm | 5,3 mm | 0 mm | -1,5 mm | 1,5 mm |
| "S" | The door frame rear trim / Rear door frame trim | 3,5 mm | 1.5 mm | 5.5 mm | 0 mm | -2 mm | 2 mm |
| "T" | Front door / Windscreen pillar | 3,8 mm | 2,3 mm | 5,3 mm | 0 mm | -1,5 mm | 1,5 mm |
| "U" | Front wing / Front door | 3,5 mm | 2,5 mm | 4,5 mm | 0 mm | -1,5 mm | 1,5 mm |
| "V" | Front wing / Body sill | 3,8 mm | 2,3 mm | 5,3 mm | 0 mm | -1,5 mm | 1,5 mm |
| "W" | Front door / Passenger compartment sides | 3,8 mm | 2,3 mm | 5,3 mm | 0 mm | -1,5 mm | 1,5 mm |
| "X" | Rear door / Passenger compartment sides | 3,8 mm | 2,3 mm | 5,3 mm | 0 mm | -1,5 mm | 1,5 mm |
4.3. Rear section : Tailgate
N.B. : Symmetrical dimensions.
| Identification | Body component | Clearances | minimum | maximum | Fit | minimum | maximum |
| "Y" | Rear quarterlight / Passenger compartment sides | 4 mm | 2 mm | 6 mm | -2,5 mm | -4 mm | -1 mm |
| "Z" | Tailgate spoiler /Roof panel | 4 mm | 2,5 mm | 5,5 mm | -1,5 mm | -3 mm | 0 mm |
| "AA" | Roof panel / Tailgate spoiler | 5 mm | 3,5 mm | 6,5 mm | -1,5 mm | -3 mm | 0 mm |
| "AB" | Rear screen / Tailgate spoiler | 3 mm | 1,5 mm | 4,5 mm | - | - | - |
| "AC" | Rear screen / Tailgate | 2,5 mm | 1 mm | 4 mm | 0 mm | -1,5 mm | 1,5 mm |
| "AD" | Rear screen / Tailgate | 2,5 mm | 1 mm | 4 mm | 2,5 mm | 1 mm | 4 mm |
| "AE" | Tailgate / Rear wing | 4 mm | 2,5 mm | 5,5 mm | -2 mm | -3,5 mm | -0,5 mm |
| "AF" | Deflector / Rear screen | 2 mm | 1 mm | 3 mm | - | - | - |
| "AG" | Rear wing / Deflector | 4 mm | 2.5 mm | 5.5 mm | -1,5 mm | -3 mm | -0 mm |
| "AH" | Rear wing / Rear quarterlight | 4 mm | 2 mm | 6 mm | 2 mm | 0 mm | 4 mm |
| "AJ" | Rear wing / Rear quarterlight | 0 mm | 0 mm | 0.5 mm | - | - | - |
| "AK" | Tailgate / Rear wing | 4 mm | 2 mm | 6 mm | 0 mm | -2 mm | 2 mm |
4.4. Rear section : Tailgate
N.B. : Symmetrical dimensions.
| Identification | Body component | Clearances | minimum | maximum | Fit | minimum | maximum |
| "AL" | Lamp on rear wing / Rear wing | 1,1 mm | 0,8 mm | 1,9 mm | 0 mm | -1 mm | 1 mm |
| "AM" | Lamp on rear wing/Tailgate lamp | 4 mm | 2,3 mm | 5,7 mm | -1 mm | -2,7 mm | 0,7 mm |
| "AN" | Tailgate lamp / Tailgate | 1,1 mm | 0,3 mm | 1,9 mm | 0 mm | -1 mm | 1 mm |
| "AP" | Tailgate lamp / Tailgate trim | 1,5 mm | 0,7 mm | 2,3 mm | 0 mm | -1 mm | 1 mm |
| "AQ" | Tailgate / Rear bumper | 5 mm | 3,5 mm | 6,5 mm | - | - | - |
| "AR" | Tailgate lamp / Tailgate | 1,1 mm | 0,3 mm | 1,9 mm | 0 mm | -1 mm | 1 mm |
| "AS" | Tailgate / Rear bumper | 4 mm | 2,5 mm | 5,5 mm | -2 mm | -3,5 mm | -0,5 mm |
| "AT" | Lamp on rear wing / Rear bumper | 1 mm | 0 mm | 2 mm | 0 mm | -1 mm | 1 mm |
| "AU" | Rear bumper / Rear wing | 0 mm | 0 mm | 1 mm | 0 mm | -1 mm | 1 mm |
4.5. Windscreen section
| Identification | Body component | Clearances | minimum | maximum | Fit | minimum | maximum |
| "AV" | Windscreen / Roof panel | 3 mm | 0,8 mm | 4,5 mm | -3 mm | -4,5 mm | -1,5 mm |
| "AW" | Windscreen / Windscreen pillar | -3 mm | -4,5 mm | -1,5 mm | 0 mm | 0 mm | 0,5 mm |
Peugeot 308 2021-2024 (P5) Service Manual
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