Peugeot 308: Switching off : Electric vehicle

ESSENTIAL : Observe the safety and cleanliness recommendations .

ESSENTIAL : All personnel carrying out work on a vehicle fitted with traction batteries must have received specific electric vehicle training and be authorised to work on these vehicles (observe the regulations in force in the respective country).

N.B. : Traction circuit : Traction battery electrical network.

1. Tooling

1.1. Tooling

Tool	Reference	Description
	[VAT1]	Voltage absence verifier
	[EL-52229]

1.2. Workshop equipment

An insulating pad.

Insulating pads.

Warning notices (Vehicle and work location).

Locking discs.

Adhesive tape (Orange).

Safety padlock.

High tension harness (Part number 9839648180).

1.3. Protective equipment

Insulating gloves (natural latex).

Hard hat with visor.

2. Preparation

Cut 2 insulating pads [1] 150 X 150 mm in size.

N.B. : This operation only needs to be done once : The insulating pad can be used for other vehicles (depending on what condition it is in).

3. Switching off

3.1. Stage 1 : Vehicle identification - Sidelighting

CAUTION : Make sure that the vehicle indeed corresponds to the work order.

Place the vehicle in a work area dedicated to electric or hybrid vehicles.

N.B. : The work area must be separated off by chains or barriers (at "c").

Place the vehicle on a 2-post lift.

N.B. : In the absence of a 2-post lift : Place the vehicle on a 4-post lift. Support the vehicle on the front and rear wheels ; Using workshop shims.

Fit the warning signs on the vehicle (at "a" and "b").

Open :

• The door window (driver’s side)
• The bonnet
• The tailgate

Place the gear control lever in position "P".

Apply the handbrake.

Switch off the ignition.

CAUTION : Check that the wheels cannot turn.

CAUTION : After switching off the ignition, wait for 5 minutes (Allowing the ECUs to go to sleep).

Attach a locking disc to lock the charging socket flap in the closed position (at "d").

3.2. Stage 2 : Electrical separation and locking

Deactivate the circuit breaker (1) (at "f") (In the direction of the arrow ).

Ensure that the circuit breaker (1) remains in the open position with a safety padlock (at "e").

ESSENTIAL : Store the circuit breaker padlock key with the vehicle key outside the vehicle.

Disconnect the positive terminal (3) of the ancillaries battery (2).

CAUTION : Wait for 2 minutes to discharge all network capacitors (12V).

CAUTION : Check the voltage absence detector (Following the manufacturer’s instructions).

ESSENTIAL : Put on insulating gloves and a hard hat with visor (visor lowered).

Check for the absence of voltage between the positive "g" cable that has been disconnected from the ancillaries battery and a body earth (at "h") ; Using the tool [VAT1 / EL-52229].

CAUTION : Check the voltage absence detector (Following the manufacturer’s instructions).

ESSENTIAL : In the event of a failure when checking for the absence of voltage, stop the switch-off procedure and escalate the issue to the work giver.

Put the ancillaries battery (3) positive terminal in an insulating bag (at "j").

Raise the vehicle using a hoist.

CAUTION : Check the integrity of the electrical harnesses and power connectors ; In case of damage, stop the procedure and escalate the problem to the requestor.

Unlock the traction battery connector (at "k").

Disconnect the traction battery connector.

Unlock the traction battery connector (at "l").

Disconnect the traction battery connector.

Remove the bolt (4).

Moving the fixing bracket (5) aside.

CAUTION : Check the integrity of the electrical harnesses and power connectors ; In case of damage, stop the procedure and escalate the problem to the requestor.

Unlock the traction battery rapid charging connector (at "m").

Disconnect the traction battery rapid charging connector.

ESSENTIAL : Lock the base ‎ with an insulating pad ‎[1] and an insulating adhesive ‎.

3.3. Stage 3 : Checking of the absence of voltage

CAUTION : Check the continuity of the electrical power harness (Part number 9839648180).

CAUTION : Check the voltage absence detector (Following the manufacturer’s instructions).

Connect the high-voltage harness (part number 9839648180) to the traction battery (In "n").

Check that there is no voltage between the traction battery ‎ electrical harness terminals (In "p") ; Using the tools [VAT1 / EL-52229].

ESSENTIAL : The equipment probes must be in contact with the pins in the centre of the socket (at "p").

ESSENTIAL : In the event of a failure when checking for the absence of voltage, stop the switch-off procedure and escalate the issue to the work giver.

Disconnect the high-voltage harness (part number 9839648180) from the traction battery .

ESSENTIAL : Lock the base ‎ with an insulating pad ‎[1] and an insulating adhesive ‎.

CAUTION : Check the integrity of the electrical harnesses and power connectors ; In case of damage, stop the procedure and escalate the problem to the requestor.

Return the vehicle to its wheels.

ESSENTIAL : Remove insulating gloves and hard hat with visor.

N.B. : The vehicle switch-off procedure is now complete and the vehicle is electrically secured.