ESSENTIAL : Observe the safety and cleanliness recommendations .
ESSENTIAL : All personnel carrying out work on a vehicle fitted with traction batteries must have received specific electric vehicle training and be authorised to work on these vehicles (observe the regulations in force in the respective country).
ESSENTIAL : All personnel working on vehicles with a fuel cell stack must have completed the STELLANTIS training courses required to work on these vehicles (observe the regulations in force in the respective country).
1. Tools
Tools and equipment required to carry out the check.
A micrometer.
tools | Reference | Description |
| [0821] | Set of feeler gauges to measure the brake pad wear |
[CH-52291] |
2. Method of checking
Fill in the form manually as the checks are carried out.
Place the vehicle on a 2-post lift.
2.1. In the passenger compartment
Switch on the ignition.
Make the following checks :
2.2. Under hood
CAUTION : Brake fluid is toxic. Avoid all contact with skin and eyes. In the event of contact with the eyes, rinse them immediately with copious amounts of water for several minutes.
CAUTION : Brake fluid is highly corrosive to paintwork. If any is projected onto the bodywork, clean the surface immediately.
ESSENTIAL : Any contamination of the brake fluid is forbidden. The brake fluid should be clear and free from sediments or floating substances.
ESSENTIAL : Use only approved and recommended hydraulic fluids.
Visually check :
N.B. : Brake fluids of homologation standards DOT3, DOT4 and DOT5.1 are compatible.
CAUTION : Brake fluid of homologation standard DOT5 is not compatible with DOT3, DOT4, DOT5.1.
2.3. Raise and chock the vehicle at mid-height
Check that the wheels rotate freely (Brake seized).
Remove the wheels.
Visually check :
Check the wear of the brake discs (Using a micrometer).
Check the wear of the brake pads : Using the tool [0821 / CH-52291].
N.B. : Take several measurements at the points accessible using the tool [0821 / CH-52291] (inside and outside) : For example at "a".
Correspondence between mm and % wear
Thickness measured in mm | Equivalent percentage wear % |
2 mm | 100% |
3 mm | 90% |
4 mm | 80% |
5 mm | 70% |
6 mm | 60% |
8 mm | 40% |
10 mm | 20% |
12 mm | 0% |
Indicate the percentage wear on the form.
2.4. Under the vehicle
Visually check :
3. Recommendations following the check
Complete the form, indicating any comments, select the recommendations according to the results obtained.
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